Applications
Powertrain
Products
- EGR
- Injection systems
- Fuel Injectors
- Common rail
- Fuel filter
- ECU
- Ignition system
- Waste gate actuators
- Vacuum
- Electric
- Switch valve
- Vacuum pumps
- Oil modules
- Oil filters
- Catalytic filters
- Rims
- Power modules
- Steering column switch
- Electric motors
- Wiper motors
- Stators
- Bearings:
- Single row ball
- Two rows cone
- Conical
- ECUs
- Fuel tank
- Wheel carriers
- Transmission ball joint
- Alternator
EGR
Solution configuration
- 2 cells for laser welding of flap and cover
- Camera guided robot for laser displacement
- Height measurement of welding path by linear transducer
Process
- Manual placement of product in nest.
- Geometric reconstruction of path.
- Distance measurement by transducer
- Path communication to Robot.
- Robot path adjustment.
- Laser application over adjusted trajectory for Welding.
Technical Data
- 26 Seconds Cycle Time.
- 6 axis Robot.
- Continuous laser welding for flap
- Pulse laser welding for cover
- Laser safety Grade.
- Geometric reconstruction by vision system.
Injector magnet holder
Solution configuration
- Lean stations, with semiautomatic operations
- 4 assembly stations and 1 EOLT
Process
- Bending and cutting wire for motor coil
- Welding coil and brush
- Final terminal insertion
- Crimping wires into terminals hook.
- Final welding and performance test.
Technical Data
- Cycle time: 25sec
- Press insertion with force vs distance monitoring
- High resolution vision system
- Arc Welding high accuracy
- Resistance test
- Performance test
- Data base
Vacuum pump
Solution configuration
- Lean stations, with semiautomatic operations
- 3 pressing stations
- 1 automatic screwing and vision test
- 1 Flow tester and 1 leak tester
Process
- Manual load / unload of components on nests.
- Automatic press fit of filters and valves in aluminium housing.
- Screwing using automatic feeder and servocontrolled XY gantry.
- Leak and flow test.
- Component inspection with vision system.
Technical Data
- Cycle time: 27s
- Poka yokes on nests.
- Components presence detection.
- Valve thickness measuring.
- Torque and angle control.
- Leak and flow measuring.
- Force/displacement control.
Bearings
Solution configuration
- Full automatic lines
- Several automatic machines linked by automatic conveyors
- Automatic feeding of components
- Robotic cells for complex operations
Process
- Outer Ring and Inner ring feeding
- Presence and position control
- Hardness control
- External and internal diameter measurement
- Sliding path control
- Balls / cones dimension check and feeding in cage (matching sizes)
- Greasing
- IR and OR assembly by Robot
- Backlash measurement
- Total weight measurement
- Performance test
- Laser marking
- Unload
Technical Data
- Cycle time: 5,5s – 20s (depending on bearing)
- Multiple process recipe
- Fast and easy model change
- Easy maintenance
Oil module / Filter
Solution configuration
- Assembly cell with integrated manual work place
Process
- Heat Press-in of sockets
- Press-in of valves
- Assembly of PVC valve spring
- Screwing
- Leak test
- Marking
Technical Data
- Cycle time: 40s
- Fast and easy model change
- Easy maintenance
- Data control management
- Remote service
Need advice for the best line design according to your needs?
Contact us to find out more about our comprehensive line design engineering capability for automotive sector components.